Industrial Zinc, Lead, and Aluminum Extraction Methods
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Zinc Extraction and Processing
Dry Extraction Method
The dry way is used for ore concentrations greater than 10%. If the blende and calamine are crushed and calcined to produce zinc oxide, they are effectively tested and reduced with carbon in a muffle furnace. By releasing oxygen, a wealth of 98% zinc is obtained.
Humid Extraction Method
The humid way is used for concentrations less than 10%. The blende and the ore are crushed to obtain zinc ore powder. Sulfuric acid is added to produce zinc sulfate, and impurities from other elements are dissolved. Through electrolysis, the zinc sulfate is separated, and zinc is obtained at a purity of 99.9%.
Zinc Alloys and Applications
- Shape Alloys: Brass (Cu-Zn) replaces bronze; Alpaca (Cu, Ni, and Zn) is used