Metal Cutting Mechanics: Principles of Chip Formation
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Understanding Metal Cutting Mechanics
Metal cutting is the controlled separation of a material to create a new shape. This process creates two new surfaces and, unlike splitting wood or slate, the surfaces cannot be rejoined. It involves significant plastic deformation, characterized by relatively low forces but very high stresses due to the force being applied over tiny areas.
Tool Geometry and Angles
The relationship between the wedge and clearance angles determines the cutting performance:
- Positive Rake: Can be independent of the wedge and clearance angle.
- Negative Rake: Not independent of the wedge and clearance angle.
Key tool components include:
- Cutting edge: Separates a chip from the parent work material.
- Rake face: Directs the flow of newly