Laser Drilling Process Stages and Interaction Phenomena
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The Five Stages of Laser Drilling
Stage 1: Surface Heating
The laser beam acts as a small circular heat source on the surface with a heat flux distribution largely determined by the beam intensity distribution. The rate of heating depends on the absorptivity of the metal surface, which is typically low for IR lasers. Pulse durations in laser drilling (ranging from milliseconds to nanoseconds) are shorter than the thermal response time of the material; therefore, a "steady-state" is never achieved, and heating is limited to a thin surface layer.
Stage 2: Surface Melting
If the intensity and time are sufficient, a thin layer on the surface becomes molten, but timescales are too short for significant thermal conduction into the material.
Stage 3: Vaporization
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