The Catalan Forge: Historical Iron Production Method
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The Catalan Forge
The Catalan forge was the facility where iron was produced directly from ore using a reduction process known as the 'Catalan method'. This type of forge consisted of several key parts.
First, it had a furnace, the most important element of the process. This furnace typically had a truncated pyramid shape with three flat walls and one convex wall, designed to make the extraction of the final product easier. It was constructed from stone, often lined with refractory material. Inside, charcoal was layered with iron ore before the air nozzle (tuyere). Once lit, the furnace was left running for about 3 or 4 hours, reducing the ore at temperatures reaching approximately 1000 degrees Celsius. At the base of the furnace, a block of... Continue reading "The Catalan Forge: Historical Iron Production Method" »