Machinery Division and Gear Mechanisms Explained
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Different Machines Divided
Simple Splitter Device
A simple splitter device utilizes a universal circular table attached to a division mechanism.
Division Procedures
Procedures include simple, compound, and differential methods.
Worm Gear Mechanism
The worm is a device that transmits motion between shafts that are at right angles.
Worm Gear Features
- Irreversible: Suitable for large reductions.
- High Cost.
- Motion passed at right angles.
Corona Gear
A corona gear is a gear in which teeth are inclined at an angle, similar to a propeller. There are two types: helical and jagged (herringbone).
Employment and Eccentric Cam
Cams are used when you need to transform circular motion. The eccentric cam types include:
- Rectilinear or oscillating flat plate.
- Drum type.
- Simple cam and multiple types.
Types of Milling Operations (Strawberries/Cutters)
Milling involves machining and milling tooth profiles. Operations include:
- Cutting grooves in males with a dircular convex profile.
- Strawberry focusing strictly with the hole, giving the corresponding depth.
Special Milling Work
This includes circular milling, boring, slotting, hobbing, carved, and beveling.
Milling Machine Classification
Conventional types include:
- Vertical milling machine.
- Horizontal milling machine.
- Tooling and copier machines.
Parts of Boring Drill Movements
Movements involve the tip, body, longitudinal, cross shaft, and rotation capping.
Boring and Milling Work
Work performed includes boring, milling, taper threading, bench work, and uprights.
Slotting Machines Parts
Key components are the tool-slide, upper carriage, and cross table.
Machining Work Conditions
Conditions affecting machining include: speed, refrigeration, lubrication, cutting force, short cutting power, and machining time.
Grinding Work
Types of grinding include: cylindrical grinding (interior, exterior, conical), profiling, planeado (planing), angular, and circular grooves cut.
Grinding Movements (MOV)
These involve the progress of the piece, piece rotation, penetration (rectilinear, tangential, and frontal).
Grinding Head Types
Grinding heads include the fixed head and swinging head.
Grinding Factors for Selection
Factors influencing grinder choice:
- Grain size.
- Degree of hardness.
- Structure.
- Bonded material.
Cylindrical Grinding Progress
This involves tangential grinding.
Grinding Systems
Systems include front surface grinding.
Piece Fixing Systems
Fixing methods are tangential and frontal air points, and mixed systems.
Lapping
Lapping provides the best finish, leaving a mirror-like surface. It is used when friction reduction is desired.
General Grinding Types
General grinders include: universal, horizontal, and those without special facilities for threads, gears, or cams (universal grinder).