Deming's 14 Points for Quality Management and PDCA Cycle
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Deming's 14 Points for Quality Management
- Create and publish the aims and purposes of the organization.
- Learn the new philosophy.
- Understand the purpose of inspection.
- Stop awarding business based on price alone.
- Improve the system constantly and forever.
- Institute training.
- Teach and institute leadership.
- Drive out fear, create trust, and create a climate for innovation.
- Optimize the efforts of teams, groups, and staff areas.
- Set achievable goals.
- Eliminate numerical quotas for the workforce.
- Remove barriers that rob people of pride of workmanship.
- Encourage education and self-improvement for everyone.
- Take action to accomplish the transformation.
Common Barriers to Quality Implementation
- Lack of commitment from management.
- Inability to change organizational culture.
- Improper planning.
- Lack of continuous training and education.
- Incompatible organizational structure and isolated departments.
- Ineffective measurement techniques and lack of data access.
- Paying inadequate attention to internal and external customers.
- Inadequate use of empowerment and teamwork.
Core Principles of Quality Control
- Statistics are the base to measure the variability of the process.
- Continual improvement of quality must be used to redefine the process.
- The PDCA cycle (Deming circle) is used to achieve continual improvement.
Accountability and Culture
There is no one to blame; causes exist. Justifications are not admitted; responsibilities are assigned, and people are supplied with the necessary facilities.
Addressing Lack of Definition
When responsibilities are not fixed, it generates a culture of blame. The lack of rigor, deviations, and systematic non-fulfillment are often masked by excuses such as "lack of time" or "it has always been done this way."
The PDCA Cycle Methodology
Plan
Before making changes, ensure everything is documented and standardized. Study the current process, identify problems, analyze data, and develop a plan for improvement with clear evaluation measures.
Do
Implement the plan, on a small scale if possible. Document all changes and collect data systematically for evaluation.
Check
Evaluate the data collected during the Do phase. Analyze results to determine if the revised process achieved the goals set in the Plan phase.
Act
If goals are achieved, standardize and document the new methods. Communicate changes and implement training. If goals are not met, determine the cause and repeat the process or abandon the project.