Types of Moulds and Their Characteristics for Casting
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Moulds for Casting
Mould made of ceramic material e.g. sand particles, bound together with a BINDER which may be:
- Clay: 90% sand, 8% clay, 2% water - green sand mould.
- Thermosetting resin system - coat sand with two or more reactants which cure to form a resin (typically 1 - 2 parts binder to 100 parts sand):
- Curing begins immediately components are combined, for a period of time after initial mixing the sand is workable and flowable to allow filling of mould - No bake systems.
- Phenolic - urethane no bake is most common.
- Curing occurs upon application of heat – heat cured binder system.
- Liquid thermosetting binder and a catalyst are mixed with dry sand. Upon heating the catalyst releases acid which induces a rapid cure in 10 – 15 s. Pattern is