Best Practices for Thermal System Component Installation

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Installation Best Practices for Hydraulic Systems

Heat Exchanger Assembly

  • The exchanger must be equipped with both input and output valves.
  • If the exchanger is connected to an accumulator, it should be located at the bottom of the accumulator.

Pump Mounting

  • The inline pump should be installed on the cold line of the circuit.
  • Ensure the pump is positioned horizontally and perfectly aligned with the axis of rotation.
  • Connections must not create mutual stress. Use a dampening sleeve to absorb vibrations.
  • This setup should also be equipped to allow for accurate pressure measurements.

Pipe Installation

  • Install pipes in an orderly manner, following three mutually perpendicular axes.
  • Avoid circuitous or winding routes to facilitate proper air displacement.
  • Horizontal pipe runs must always have a minimum slope to prevent air locks.
  • For safety, water pipes must always be installed below electrical pipes and conduits.
  • On very long pipeline stretches, use expansion joints (dilators) to compensate for axial movements caused by thermal expansion.

Air Trap Installation

  • Air traps must be mounted at the highest points of each circuit to be effective.
  • The pipe leading from the collector to the trap must be continuous.
  • Always ensure the trap is mounted in a stable, upright position.

General Sensor Installation

  • Sensors should be installed in a battery configuration.
  • They can be connected in either series or parallel, as required.
  • The total number of sensors to be installed will be determined by the manufacturer's specifications.

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