Capacity Planning and Production Management Essentials
Understanding Capacity and Performance
Restriction: Factors limiting system performance and restricting production output.
Capacity: The maximum number of units an installation can receive or produce within a given period to meet demand.
Capacity Planning Horizons
- Short-term: Less than one year.
- Medium-term: 1 to 5 years.
- Long-term: Greater than 5 years.
Types of Capacity
- Planned Capacity: The ideal maximum theoretical yield of the production system design.
- Effective Capacity: The operating limits a company expects to achieve based on staff and equipment availability.
Performance Metrics
Utilization Rate: The percentage of design capacity reached. Calculated as: (Actual Output / Design Capacity) × 100%.
Efficiency: The percentage of effective capacity...